Kornylak Corporation  

Kornylak Corporation
400 Heaton St.
Hamilton, OH 45011

PH:  513.863.1277
TF: 800.837.5676
F:  513.863.7644

Process Tunnel® Specialty Insulation, Manufacturing Equipment

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Process Tunnel

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Process Tunnel® High-Speed Manufacturing Equipment For Foam Core Insulation Panels

Process Tunnel At A Glance

Kornylak builds Process Tunnels, which are high-speed manufacturing equipment for the production of foam core insulation panels.

  • Next Generation Foam Board Production Line
  • Uses An Air Film Or Bearing
  • Better Performance Without The Belt Marks
  • Accuracy UP To 0.010 Of An Inch
  • Higher Operating Temperatures
  • Superior Heat Transfer
  • Works With Urethane, Isocyanurate, Or Phenolic
  • Foam Core Panels
>> More Executive Summary

Process Tunnel High-Speed Foam Core Panel Manufacturing
The Process Tunnel® is a new generation Foamboarder production line for the manufacturer of urethane, isocyanurate, phenolic and reinforced foam core panels. The conventional double-belt pressure section of the panel line can be replaced by a Process Tunnel® to permit spectacular improvement in performance.

The Process Tunnel® combines rapid heat transfer and accurately ground die plates to continuously constrain and shape the panels at a rate and quality much higher than that possible with the double belt methods. Panel surfaces are free of belt marks and have been produced to an accuracy of .010 of an inch in extensive testing with urethane, isocyanurate and phenolic foams. Higher operating temperatures and superior heat transfer efficiency are ideal for cyanurates and allow shorter process lines with much higher line speeds for all foams. Energy requirements are reduced. Greater line speeds are now achievable, limited only by chemical formulations and lay-down techniques. Chemical lay-down can be immediately adjacent to the pressure zone to allow the use of accelerated formulations. Startup and thickness change over is rapid and simple. Controls are combined in a console. Threading of paper, plastic and foil skins is simplified requiring a minimum of manual operation.

The upper and lower die plates are in modular sections, each equipped with independently controlled temperature and pressure for maximum process flexibility. Die plates are power operated and locked for panel thickness setting operation. Another advantage is the increase in safety achieved by eliminating moving conveyor parts from the processing area.

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